Manufacturing Engineer

ACE Thermal SystemsACE Thermal SystemsBroomfield, Colorado, United States
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Posted

9/28/2026

Employment

Full time

Range

$75k - $105k/year

Work style

On-site

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AI summary

Core responsibilities

The Manufacturing Engineer will test components, refine product designs on the production floor, and resolve production issues to ensure quality and efficiency. They are responsible for developing manufacturing processes, designing production tooling, and implementing improvements to reduce costs and increase producibility.

Requirements overview

Candidates must hold a Bachelor's degree in Mechanical or Manufacturing Engineering with 0-2 years of relevant experience. Proficiency in SolidWorks, Visual MRP, and Lean Six Sigma methodologies is required, along with the ability to work on-site in Thornton, CO.

Key skills

Mechanical engineeringManufacturing engineeringSolidWorksVisual MRPLean Six SigmaTroubleshootingRoot cause analysisStatistical methodsTooling designProcess improvementTechnical documentationQuality controlFabrication processesAssembly methodsEquipment installation

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Education requirements

bachelor degree

About ACE Thermal Systems

Industry

Aviation and Aerospace Component Manufacturing

Employees

28

Type

Privately Held

Size

201-500 employees

ACE Thermal Systems is the combination of two proven leaders in the thermal management and environmental control systems space – Air Comm Corporation and Enviro Systems. We’ve pooled expert resources to match our customer’s goals, whether lighter weight, more robust environmental control systems, or more responsive technical support and maintenance options. ACE operates from two manufacturing facilities in Westminster, Colorado and Seminole, Oklahoma.

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Job categories

EngineeringManufacturingTechnology

Description

Description At ACE Thermal Systems, we design, engineer, manufacture, and support high-performance environmental control systems (ECS) and components for extreme temperature and operating conditions and reliable everyday use in aircraft. We are a dedicated supplier for bleed air systems, air conditioning systems, cabin pressure control systems, components, and more. Our mission is to be the trusted source of mission critical products and services for Aerospace and Defense customers. We do this by exceeding customer expectations through innovative products and processes. We are committed to fostering a dynamic, collaborative environment that encourages professional growth and innovation. Position Summary: The Manufacturing Engineer plays a key role in making sure components and parts work as intended. In this hands-on role you’ll test components and refine product designs right there on the production floor. From troubleshooting engineering problems, ensuring assembled parts work as intended, and identifying failure points. Then provide recommendations and changes to design engineers, ensuring changes are made and ensuring production issues get resolved. You’ll develop tools, implement designs, and integrate machinery, equipment or computer technologies to ensure effective manufacturing processes and refine product designs to increase component producibility and decrease production costs. In addition you will... Develop Manufacturing Processes and work instructions. Resolve production issues first to build evaluations and production line issues. Measure parts to ensure proper fits are obtained. Resolve issues with products that occur during the assembly or testing process. Resolve issues with non-conforming products from outside suppliers. Determine root cause of failures using statistical methods and recommend changes in designs, tolerances, or processing methods. Design and purchase Production Tooling for test fixtures, assembly fixtures to reduce labor and ensure quality for the required tooling to assemble parts effectively. Provide technical expertise or support related to manufacturing. Train production personnel in new or existing methods. Design, install, or troubleshoot manufacturing equipment. Create and maintain written process instructions and other instructional documents. Analyze data gathered and develop solutions or alternative methods of proceeding. Purchase tooling for production areas. Evaluate self-work to ensure compliance with work instructions and standards. Evaluate processes and assemblies and identify areas where improvements can be made. Identify opportunities or implement changes to improve products or reduce costs using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts. Incorporate new methods and processes to improve existing operations. Improve work methods and tooling. NOTE: It should be noted that this position will require regular use of hands, fingers, handle, control, or feel objects, tools or controls. And will require regular walking, sitting, stooping, bending, and movement about the office. Requirements Required Qualifications: Bachelor’s in Mechanical Engineering, Manufacturing Engineering or related field. 0-2 years of related experience in a hands-on mechanical engineering capacity. Experience in aerospace, automotive, HVAC, or similar manufacturing environment is a plus. Able to work on-site in our Thornton, CO facility is required. Proficient use in 3D modeling software SolidWorks or equivalent. Proficient use of Visual MRP system. Proficient in Lean Six Sigma methodologies. Application Deadline: The position will remain open until filled. Benefits: We offer a comprehensive benefits package that includes medical, dental, and vision coverage; a 401(k) plan with company match; paid time off (including vacation and company holidays); life and disability insurance; and an employee assistance program. Employees may also be eligible for professional development support, and wellness initiatives. Benefits eligibility and offerings may vary based on position, location, and length of employment. EEO Summary: We are an equal opportunity employer and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, sexual orientation, and gender identity), national origin, age, disability, genetic information, veteran status, or any other status protected by applicable federal, state, or local laws. We are committed to providing reasonable accommodation for individuals with disabilities throughout the application and employment process. If you require assistance or accommodation, please contact us.

Requirements

  • •Mechanical engineering
  • •Manufacturing engineering
  • •SolidWorks
  • •Visual MRP
  • •Lean Six Sigma
  • •Troubleshooting
  • •Root cause analysis
  • •Statistical methods
  • •Tooling design
  • •Process improvement
  • •Technical documentation
  • •Quality control
  • •Fabrication processes
  • •Assembly methods
  • •Equipment installation

Benefits

  • •Medical coverage
  • •Dental coverage
  • •Vision coverage
  • •401(k) plan with company match
  • •Paid time off
  • •Vacation
  • •Company holidays
  • •Life insurance
  • •Disability insurance
  • •Employee assistance program
  • •Professional development support
  • •Wellness initiatives

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