Laser Welding Engineer
Our Next Energy
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- Location
- Novi, MI
- Work style
- On-site
- Job type
- Full time
- Posted
- Oct 30
- 2 days ago
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Career path
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About the company
Our Next Energy
Mechanical or industrial engineering · 201 to 500 employees
What you'll do
- Develop and implement laser, TIG, and MIG welding specifications
- Design and specify automated welding stations
- Develop and execute weld qualification plans
- Troubleshoot welding defects and implement corrective actions
- Drive continuous improvement in welding performance, cycle time, and cost
- Develop and maintain process documentation, work instructions, and engineering standards
- Deliver technician training within released processes
What you need
- Bachelor’s degree in Welding Engineering, Mechanical Engineering, Materials Science, Manufacturing Engineering, or a related field
- Minimum 1–2 years of experience in welding process development; relevant internship or co-op experience considered
- Hands-on experience with laser welding processes
- Additional experience in TIG and MIG welding
- Knowledge of weld qualification methods, metallurgy, and inspection techniques
- Experience with cross-section analysis, microscopy, and metrology tools
- Battery, EV, or energy storage manufacturing (preferred)
- Robotic welding systems and automation controls (preferred)
Key skills
laser welding processesTIGMIG weldingweld qualification methodsmetallurgyinspection techniquescross-section analysismicroscopymetrology toolsRobotic welding systemsautomation controlsDesign of experimentsAWS D1.1ISO 9001IATF 16949
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ESSENTIAL DUTIES AND RESPONSIBILITIES:
Welding Process Development & Ownership
Develop and implement laser, TIG, and MIG welding specifications across prototype and production environments
Define and standardize welding parameters, joint designs, and material compatibility requirements
Author weld release packages — parameter windows with limits, inspection plans, and reaction plans
Serve as the welding technical contact for assigned programs
Automation & Equipment Design
Design and specify automated welding stations , including fixturing, tooling, and integration into production lines
Define weld process-capability requirements and support equipment evaluation before purchase
Partner with equipment vendors and internal teams to ensure systems meet throughput, repeatability, and quality requirements
Support FAT/SAT, commissioning, and ramp-up of welding equipment
Validation & Quality Assurance
Develop and execute weld qualification plans , including destructive and non-destructive testing methods
Perform cross-section analysis, metallurgical inspection, and metrology validation
Establish acceptance criteria, inspection standards, and ongoing quality monitoring systems
Production Support & Continuous Improvement
Troubleshoot welding defects and implement corrective actions to improve yield and reduce scrap
Drive continuous improvement in welding performance, cycle time, and cost
Support production teams during launches and ongoing operations
Cross-Functional Collaboration
Partner with Product Engineering, Manufacturing, Quality, and Supply Chain to ensure weld processes meet design and operational requirements
Provide technical guidance during design reviews to ensure weldability and manufacturability
Influence material selection, joint design, and equipment strategy
Documentation & Standardization
Develop and maintain process documentation, work instructions, and engineering standards
Maintain the central record of active weld processes and their release basis
Support ISO and quality system requirements through proper documentation and traceability
Deliver technician training within released processes and recommend qualification
QUALIFICATIONS:
Required
Bachelor’s degree in Welding Engineering, Mechanical Engineering, Materials Science, Manufacturing Engineering, or a related field
Engineer: minimum 1–2 years of experience in welding process development; relevant internship or co-op experience considered
Sr. Engineer: 6+ years of experience in welding engineering, preferably in automotive, battery, or advanced manufacturing environments
Hands-on experience with laser welding processes (required) , with additional experience in TIG and MIG welding
Knowledge of weld qualification methods, metallurgy, and inspection techniques
Experience with cross-section analysis, microscopy, and metrology tools
Comfortable working in a low-documentation environment and building the documentation
Preferred
Battery, EV, or energy storage manufacturing
Joining of dissimilar and highly conductive materials
Robotic welding systems and automation controls
Experience designing and implementing automated welding equipment
Design of experiments
Code-governed fabrication — AWS D1.1, D1.2, D1.3
Knowledge of ISO 9001 and/or IATF 16949 quality standards
Our Next Energy Inc. (ONE) is an equal opportunity employer and is committed to providing equal employment opportunities to all employees and applicants without regard to disability or any other protected status in accordance with applicable federal, state, and local laws.